MAGNETIC ABRASIVE MACHINING – high prospects with nanotechnology

IF YOU NEED TO

polish the surface
to a luster
clear the surface of
the oxides before welding
and coating
increase resistance
to corrosion, wear
and mechanical damage
adjust the shape of the
surface of optical parts
increase radiation resistance
of the laser’s active elements

IF YOU NEED TO

polish the surface
to a luster
clear the surface of
the oxides before welding
and coating
increase resistance
to corrosion, wear
and mechanical damage
adjust the shape of the
surface of optical parts
increase radiation resistance
of the laser’s active elements

MAGNETIC ABRASIVE MACHINING

we wil DESIGN THE TECHNOLOGY, PRODUCE AND DELIVER THE EQUIPMENT on order

Want to know more?

Feel free to contact us

8 017 235 39 67

sales@prometal.by

Want to know more? Feel free to contact us

8 017 235 39 67

sales@prometal.by

YOU’LL GET UNIQUE RESOURCES!

Ultra-thin polishing to a rough nano-level (Ra < 1nm)

A wide range of
polished materials:
metals and alloys, flat,
spherical and aspherical
optical glasses surfaces
and laser crystals, silicon
wafers and other single
crystals, ceramics
Polishing a wide range
of products: complex shape
(shafts, screw and spherical
surfaces), wire, internal and
external surfaces of a small
diameter pipes (fuel elements,
waveguides) and others
The portability of equipment
for the optical and laser systems
polishing: software-controlled
machine is made in the desktop
version; the maximum size of
polished parts 200×200 mm
The cost of
implementing
of the MAM technologies
is significantly lower
than the best world
analogues

Magnetic abrasive polishing (MAP) is carried out by a special tool, which is formed from a ferro-abrasive powder. Under the influence of magnetic field  ferro-abrasive powder compacts and takes the form of an elastic brush , that polishes the workpiece with relative movement

YOU’LL GET UNIQUE RESOURCES!

Ultra-thin polishing to a rough nano-level (Ra < 1nm)
A wide range of
polished materials
Polishing a wide range
of products
The portability
of equipment
for the optical
and laser
systems 
polishing
The cost of
implementing
of the MAM technologies
is significantly lower
than the best world
analogues

Did you know that the use of magnetic abrasive machining will allow creating more miniature and more accurate, powerful, fast and reliable optics instruments, laser technology and electronics?

ADVANTAGES

Eco-friendly manufacture.
MAM replaces environmentally
harmful processes of chemical etching
and electrochemical polishing and
solves the problems of the use and
utilization of chemically aggressive
acids and alkalis
Low cost manufacture.
Decrease in the equipment
cost in 2-5 times and operating
cost in 1.5-3 times in comparison
with analogues, which have lower
technological capabilities
Technology surpassing world
analogues at your enterprise.
A unique composition of
technological media – ferroabrasive
powders and abrasive suspensions
Modified surface of the product with
unique properties: resistance to
corrosive attack, runout and mechanical
corrasion, improvement of optical and
other physico-engineering properties

Did you know that the usage of magnetic abrasive machining will increase the efficiency of photovoltaic devices, which will reduce the cost of generated energy and contribute the spread of solar energy?

INDIVIDUAL APPROACH TO EVERY CUSTOMER

Development of magnetic
abrasive machining technology
and technological media
compositions for your products
processing
Manufacture, delivery
and commissioning of
equipment, employees training
Full warranty
and servicing
Preliminary processing
of test samples
Consumable products
supply for the whole period
of equipment operation

Technologies (polishing, stripping, modification) and machinery for the Magnetic abrasive machining contains a “know-how” and protected by a number of patents

How it works?

More videos on our channel!

MANAFACTURING CAPABILITIES

stripping of product
edges under welding: the
thickness of deburr
3-20 mm, stripping
output 0.2-1.5 m/min
welding wire stripping
with orderly winding
and cassette-laying:
wire diameter 0.5-3.0 mm,
stripping output 10-60 m/min
enameled wire ends
stripping; wire diameter
0,1-3 mm, time for enameled
wire ends stripping at
wire length 20 mm: 3-5 s
rods and pipes polishing
(stripping): product diameter
3-14 мм, polishing output
of 1.0-3.6 m / min, stripping
output 3-10 m/min
shaft polishing and stripping:
shaft diameter 15-200 (mm),
stripping output 0,5-3,0 m/min
plate nonmagnetic material
stripping: product size: width,
up to 350 mm, thickness 0.5-2.0 mm,
length min 170 mm, output
0.5-4.0 m/min
spherical surface polishing:
product diameter 25-300 mm,
output 15-90 products per hour
polishing of the
optics and electronic details
with flat surface: product
diameter up to 300 mm, Ra:
initial less than 200 nm,
final 0,8-5 nm

Technologies (polishing, stripping, modification) and machinery for the Magnetic abrasive machining contains a “know-how” and protected by a number of patents

ADVANTAGES

Modified surface of the
product with unique properties:
resistance to corrosive attack, runout
and mechanical corrasion,
improvement of optical and
other physico-engineering properties
Eco-friendly manufacture.
MAM replaces environmentally
harmful processes of chemical etching
and electrochemical polishing and
solves the problems of the use and
utilization of chemically aggressive
acids and alkalis
Low cost manufacture.
Decrease in the equipment
cost in 2-5 times and operating
cost in 1.5-3 times in comparison
with analogues, which have lower
technological capabilities
Technology surpassing world
analogues at your enterprise!
Formation of nanorelief Ra <1 nm
of the optic details surface, laser
technology, photovoltaics and
electronics. A unique composition
of technological media – ferroabrasive
powders and abrasive suspensions.

Did you know that the usage of magnetic abrasive machining will increase the efficiency of photovoltaic devices, which will reduce the cost of generated energy and contribute the spread of solar energy?

INDIVIDUAL APPROACH TO EVERY CUSTOMER

Development of magnetic abrasive
machining technology 
and technological
media compositions for your products
processing
Manufacture, delivery and
commissioning of equipment,
employees training
Consumable products
supply for the whole period
of equipment operation
Preliminary processing
of test samples
Full warranty
and servicing

Did you know that the use of magnetic abrasive machining will allow creating more miniature and more accurate, powerful, fast and reliable optics instruments, laser technology and electronics

ПРИМЕРЫ ВЫПУСКАЕМОГО ОБОРУДОВАНИЯ

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Установка А14 для программно-управляемого МАП плоских, сферических и асферических поверхностей деталей

Размеры деталей: 20-200 мм; Ra < 1 нм; коррекция формы: λ/10- λ/20 (PV); время полирования: 5-20 мин.; габаритные размеры установки: 500×700×400 мм; масса установки: 50 кг.

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Установка А09 для программно-управляемого полирования оптических поверхностей

Диаметр деталей: до 100 мм; время полирования: 2-15 мин.; потребляемая мощность: 1,5 кВт; габариты модуля L×B×H: 0,7×0,6×0,5 м.; масса станка: 75 кг.

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Установка Т09 для обработки наружной и внутренней поверхности труб

Диаметр детали: 5-20 мм.; скорость полирования: 0,1-1,0 м/мин.; потребляемая мощность: 1,5 кВт; габариты станка L×B×H: 0,9×0,6×1,2 м.; масса станка: 65 кг.

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Установка Т11 для полирования наружной и внутренней поверхности труб

Диаметр детали: 5-20 мм; скорость полирования: 0,1-1,0 м/мин.; потребляемая мощность: 1,5 кВт; габариты станка L×B×H: 1,2×0,6×0,6 м.; масса станка: 100.

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Установка МА08 для ультратонкого полирования прецизионных плоских поверхностей

Диаметр детали: 20-200 мм.; толщина детали: до 5 мм.; время полирования: 2-15 мин.; потребляемая мощность: 1,5 кВт; габариты модуля L×B×H: 0,7×0,7×0,5 м.; масса станка: 80 кг.

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Установка для МАО одновременно внутренней и наружной поверхностей труб (ТВЭЛы)

Диаметр деталей: 6–15 мм; длина 0,7-5,0 м; Ra < 0,2 мкм; размерный съем металла: 10-30 мкм; производительность 0,5-1,5 м/мин; потребляемая мощность: 2.5 кВт; габаритные размеры установки L×B×H: 11,5×0,6×1,3 м; масса установки: 200 кг.

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Установка М14 для зачистки кромок перед сваркой (на базе сверлильно-фрезерного станка)

Зачистка: толщина кромки пластин: до 12 мм, диаметр обечаек: до 300 мм; производительность: до 2,5 м/мин. Полировка: диаметр тел вращения: до 200 мм.

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Станок для полирования валов: модуль устанавливается на суппорт токарного станка

Диаметр деталей: до 1000 мм; время полирования: 2-15 мин.; потребляемая мощность модуля: 1,5 кВт; габариты модуля L×B×H: 0,7×0,6×0,5 м.; масса модуля: 75 кг.

Polishing with a sensational roughness of nanoscale!

8 017 235 39 67

sales@prometal.by

WE’LL DESIGN AND SYPPLY A PROSECC SECTION "TURN-KEY" FOR YOU

Optimal combination of equipment, hardening and restoration technologies of car workpieces at your own enterprise

Get instant advice from a competent specialist

with with many years of scientific and practical experience in the metalworking field.

WE’LL DESIGN AND SYPPLY A PROSECC SECTION "TURN-KEY" FOR YOU

Optimal combination of equipment, hardening and restoration technologies of car workpieces at your own enterprise

Get instant advice from a competent specialist with many years of scientific and practical experience in the metalworking field.

WE’LL CALCULATE THE COST OF ORDER
ACCORDING TO YOUR OWN ESQUISSES

Please send us technical specifications,
drawings, drafts or photos of products
photos to our e-mail
sales@prometal.by
Or call
+375(17) 17 235 39 67
+375(17) 17 235 56 29