MAGNETIC ABRASIVE MACHINING

Project Description

IF YOU NEED TO

clear the surface
of the oxides before
welding and coating
polish the surface
to a luster
increase resistance to
corrosion, wear and
mechanical damage
adjust the shape of
the surface
of  optical parts
increase radiation
resistance of the laser’s
active elements

IF YOU NEED TO

polish the surface
to a luster
clear the surface
of the oxides before
welding and coating
increase resistance to
corrosion, wear and
mechanical damage
adjust the shape of
the surface
of  optical parts
increase radiation  resistance
of the laser’s active elements

MAGNETIC ABRASIVE MACHINING:

we will design the technology, produce and deliver the equipment on order

Want to know more?

Feel free to contact us!

8 017 235 39 67

sales@prometal.by

Want to know more?

Feel free to contact us!

8 017 235 39 67

sales@prometal.by

YOU’LL GET UNIQUE RESOURCES!

Ultra-thin polishing to a rough nano-level (Ra < 1nm)

A wide range of
polished materials: metals
and alloys, flat, spherical and
aspherical optical glasses
surfaces and laser crystals,
silicon wafers and other
single crystals, ceramics
Polishing a wide range of
products: complex shape (shafts,
screw and spherical surfaces), wire,
internal and external surfaces of a
small diameter pipes (fuel elements,
waveguides) and others
The portability of equipment
for the optical and laser systems
polishing: software-controlled machine
is made in the desktop version; the max.
size of polished parts 200×200 mm
The cost of  implementing
of the Magnetic abrasive
machining  technologies
is significantly lower than
the best world analogues

Magnetic abrasive polishing (MAP) is carried out by a special tool, which is formed from a ferro-abrasive powder. Under the influence of magnetic field ferro abrasive powder
compacts and takes the form of an elastic brush that polishes the workpiece with relative movement.

YOU’LL GET UNIQUE RESOURCES!

Ultra-thin polishing to a rough nano-level (Ra < 1nm)
Polishing a wide
range of products
A wide range of
polished materials
The portability of equipment
for the optical and
laser systems
The cost of  implementing
is significantly lower than
the best world analogues

Did you know that the usage of magnetic abrasive machining will increase the efficiency of photovoltaic devices, which will reduce the cost of generated energy and contribute the spread of solar energy?

ADVANTAGES

Eco-friendly manufacture.
Magnetic abrasive machining solves
the problems of chemically aggressive
acids and alkalis use and utilization
Low cost manufacture.
Decrease in the equipment cost
in 2-5 times and operating cost
in 1.5-3 times in comparison
with analogues, which have
lower technological capabilities
Technology surpassing many world
analogues
at your enterprise.
A unique composition of technological
environment – ferroabrasive powders
and abrasive suspensions
Modified surface of the product
with unique properties:
resistance to corrosion, runout
and mechanical corrasion,
improvement of optical and other
physico-engineering properties.

Did you know that the usage of magnetic abrasive machining will increase the efficiency of photovoltaic devices, which will reduce the cost of generated energy and contribute the spread of solar energy?

INDIVIDUAL APPROACH TO EVERY CUSTOMER

Development of magnetic
abrasive machining technology
and technological environment
compositions for your product’s
processing
Manufacture, delivery and
commissioning of equipment,
employees training
Full warranty and
servicing
Preliminary processing
of test samples
Consumable products supply
for the whole period of
equipment operation

Technologies (polishing, stripping, modification) and machinery for the Magnetic abrasive machining contains a “know-how”, protected by a number of patents

How it works?

More videos on our channel!

MANAFACTURING CAPABILITIES

stripping of product  edges
under welding:  the thickness
of deburr 3-20 mm, stripping
output 0.2-1.5 m/min
welding wire stripping with
orderly winding and cassette-
laying: wire diameter 0.5-3.0 mm
stripping output 10-60 m/min
enameled wire ends
stripping; wire diameter
0,1-3 mm, time for enameled
wire ends stripping at wire
length 20 mm: 3-5 s
rods and pipes polishing
(stripping): product diameter
is 3-14 мм, polishing output
of 1.0-3.6 m / min, stripping
output 3-10 m/min
shaft polishing and stripping:
shaft diameter 15-200 (mm),
stripping output 0,5-3,0 m/min
plate nonmagnetic material
stripping: product size: width
up to 350 mm, thickness 0.5-2.0 mm,
length min 170 mm, output 0.5-4.0 m/min
spherical surface polishing:
product diameter 25-300 mm,
output 15-90 products per hour
polishing of the optics
and electronic details with
flat surface: product diameter
up to 300 mm, Ra: initial
less than 200 nm, final 0,8-5 nm

Technologies (polishing, stripping, modification) and machinery for the Magnetic abrasive machining contains a “know-how”, protected by a number of patents

ADVANTAGES

Modified surface of the product
with unique properties:
resistance to corrosion, runout
and mechanical corrasion,
improvement of optical and other
physico-engineering properties.
Eco-friendly manufacture.
Magnetic abrasive machining replaces
environmentally harmful processes of
chemical etching and electrochemical
polishing and solves the problems of
chemically aggressive acids and
alkalis use and utilization
Low cost manufacture.
Decrease in the equipment cost
in 2-5 times and operating cost
in 1.5-3 times in comparison
with analogues, which have
lower technological capabilities
Technology surpassing many world analogues
at your enterprise. Formation of nanorelief
Ra <1 nm of the optic details surface, laser
technology, photovoltaics and electronics.
A unique composition of technological
environment – ferroabrasive powders
and abrasive suspensions

Did you know that the usage of magnetic abrasive machining will increase the efficiency of photovoltaic devices, which will reduce the cost of generated energy and contribute the spread of solar energy?

INDIVIDUAL APPROACH TO EVERY CUSTOMER

Preliminary processing
of test samples
Full warranty and
servicing
Manufacture, delivery and
commissioning of equipment,
employees training
Consumable products supply
for the whole period of
equipment operation
Development of magnetic
abrasive machining technology
and technological environment
compositions for your product’s
processing

Did you know that the use of magnetic abrasive machining will allow creating more miniature and more accurate, powerful, fast and reliable optics instruments, laser technology and electronics?

ПРИМЕРЫ ВЫПУСКАЕМОГО ОБОРУДОВАНИЯ

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Установка А14 для программно-управляемого МАП плоских, сферических и асферических поверхностей деталей

Размеры деталей: 20-200 мм; Ra < 1 нм; коррекция формы: λ/10- λ/20 (PV); время полирования: 5-20 мин.; габаритные размеры установки: 500×700×400 мм; масса установки: 50 кг.

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Установка А09 для программно-управляемого полирования оптических поверхностей

Диаметр деталей: до 100 мм;
время полирования: 2-15 мин.;
потребляемая мощность: 1,5 кВт;
габариты модуля L×B×H: 0,7×0,6×0,5 м.;
масса станка: 75 кг.

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Установка Т09 для обработки наружной и внутренней поверхности труб

Диаметр детали: 5-20 мм.;
скорость полирования: 0,1-1,0 м/мин.;
потребляемая мощность: 1,5 кВт;
габариты станка L×B×H: 0,9×0,6×1,2 м.;
масса станка: 65 кг.

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Установка Т11 для полирования наружной и внутренней поверхности труб

Диаметр детали: 5-20 мм;
скорость полирования: 0,1-1,0 м/мин.;
потребляемая мощность: 1,5 кВт;
габариты станка L×B×H: 1,2×0,6×0,6 м.;
масса станка: 100.

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Установка МА08 для ультратонкого полирования прецизионных плоских поверхностей

Диаметр детали: 20-200 мм.;
толщина детали: до 5 мм.;
время полирования: 2-15 мин.;
потребляемая мощность: 1,5 кВт;
габариты модуля L×B×H: 0,7×0,7×0,5 м.;
масса станка: 80 кг.

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Установка для МАО одновременно внутренней и наружной поверхностей труб (ТВЭЛы)

Диаметр деталей: 6–15 мм; длина 0,7-5,0 м; Ra < 0,2 мкм; размерный съем металла: 10-30 мкм; производительность 0,5-1,5 м/мин; потребляемая мощность: 2.5 кВт;
габаритные размеры установки L×B×H: 11,5×0,6×1,3 м; масса установки: 200 кг.

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Установка М14 для зачистки кромок перед сваркой (на базе сверлильно-фрезерного станка)

Зачистка: толщина кромки пластин: до 12 мм, диаметр обечаек: до 300 мм; производительность: до 2,5 м/мин.
Полировка: диаметр тел вращения: до 200 мм.

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Станок для полирования валов: модуль устанавливается на суппорт токарного станка

Диаметр деталей: до 1000 мм; время полирования: 2-15 мин.; потребляемая мощность модуля: 1,5 кВт; габариты модуля L×B×H: 0,7×0,6×0,5 м.; масса модуля: 75 кг.

Polishing with a sensational roughness of nanoscale!

8 017 235 39 67

sales@prometal.by

WE’LL DESIGN AND SYPPLY A PROCESS SECTION "TURN- KEY" FOR YOU

Optimal combination of equipment, hardening and restoration technologies of car workpieces at your own enterprise

Get an instant advice from a competent specialist

with many years of scientific and practical experience in the metalworking field

WE’LL DESIGN AND SYPPLY A PROCESS SECTION "TURN- KEY" FOR YOU

Optimal combination of equipment, hardening and restoration technologies of car workpieces at your own enterprise

Get an instant advice from a competent specialist with many years of scientific and practical experience in the metalworking field

WE’LL CALCULATE THE COST
OF ORDER 
ACCORDING
TO YOUR OWN ESQUISSES

Please send us technical specifications,
drawings, drafts or photos of products
photos to our e-mail
sales@prometal.by
Or call
+375(17) 17 235 39 67
+375(17) 17 235 56 29
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